MY EP Sequence SEMI CZPT MATIC DIE Reducing Machine
- Technical specs:
|Max. Paper Dimensions
|Min. Paper Dimension
|Max. Die-slicing Measurement
|Max. Working Stress
|Max. Paper Thickness
|Total CZPT ght
- Functions of the equipment:
- The Bobst type cut framework tends to make the reducing system movement like a scissor, it will understand a total and less complicated lower.
- Major CZPT employs alloy copper content, following the seasoned operator’s guide scraping treatment method and rigid regular testing, it can assures the driving components ten many years daily life.
- The principal chains adopt imported British Renold brand, the variations of 10 chains are less than .2mm.
- The link between CZPT and driving shaft adopts sleeve and pin construction guaranteeing a powerful relationship.
The machine adopts frequency controller to achieve stepless pace acceleration which can get to to 4500 instances for every hour. Throughout true generation, it can usually operate at 3800 to 4300 occasions for each hour according to the high quality of the board. If the quality of the paper is good, a very good operator even can operate the equipment at above 4300 times per several hours.
As it is proven in the photo of the device, the equipment adopts rear component paper feeding strategy which hold the operator absent from the die-slicing portion. The mounting and adjustment of the die plate is also completed outside of the die-slicing part with sensors and detectors at die-reducing component to make certain that the machine can not be began when the die-chopping plate is at adjustment position.
Aside from the sensors at die-reducing element, there are sensor or method switches at window element to make the complete equipment at monitoring status to guarantee its safety.
- Procedure convenience:
There is Male-machine interface mounted in the control panel which will shows the protection status of the machine as properly as malfunctions to aid the operator. Camera is also mounted in front of the operator for him/her to keep track of the operation position at the supply component.
- Main Constructions and Essential Material Utilised
- Four Primary Massive Components:
They are referring to: base station, relocating platform, higher platform and machine wall. The base station is created of gray forged iron -HT 200 the relocating platform is ductile iron – QT forty two-10 and the device wall is high quality A3 steel.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT types a shifting set to guarantee steady pressure out set of not much less than three hundred tons.
The material for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC forty five-fifty. The material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-cutting and Creasing Portion:
The generate is transferred via crank rod to pendulum which will bring the relocating system to shift up and down to get to die-lower and creasing function.
The pendulum is made of substantial quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort computerized die-reducing and creasing device. In contrast with automated die-cutting and creasing device which is used for cardboard die-chopping, this variety of semi-automated die-cutting and creasing machine is largely used for corrugated board which needs considerably less strain for die-slicing, in this scenario fairly some producers have produced scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We keep wider pendulum and bigger diameter on its shaft to make CZPT device previous for a CZPT er existence.
The die-reducing plate uses 7 mm seventy five Crl plate which has a lot more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to guarantee the boarding conveying precise and secure.
The machine employs gripper bar sort with 12A CZPT joints chain which is considerably less in fat and significantly less shock to the intermittent device underneath the precondition to guarantee the toughness of the chain. The model of the chain is Renold U.K with large specific and high quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- mild in bodyweight and high in toughness.
- Electric powered Portion
The electrical components are developed and assembled in accordance to the CZPT pean CE standard and utilizes world broad acknowledged model products.
- Set up of Die
The die mounting and dismounting adopts aspect withdrawing approaches which time conserving and easy for procedure.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to CZPT er’s suggestions.
The chase locking is pneumatic which is basic, practical and dependable.
- Specific Figures of Our CZPT :
- Clever And Specific CZPT Lay Style:
In comparison with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the CZPT lay, it will injury the CZPT lay and the gripper bar when the CZPT lay reaches to its highest position.
Usually the producers will install sensors on this part to end the equipment when the paper is fed abnormally to the CZPT lay. Even so, when the machine is working at the large speed, the inertia will deliver the machine to run for a although to make the CZPT lay to its maximum stage and then also harm the CZPT lay and the gripper bar.
Our particular design and style is that when the irregular board feeding takes place and getting detected, the CZPT lay can never ever reaches to its highest position which can make totally free from CZPT lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is CZPT specific style, so there is no photo to be proven right here.
- Optional Shipping System:
According to the requirement of the customer we can do the delivery system both sq. variety or E sort (as demonstrated in the picture) . If the customer has ample pallets, he can choose square variety. If the shopper does have enough pallet, he can select, E variety system for which will also provide 4 shipping and delivery trolleys.
- Pneumatic Pre–loading and CZPT ing Stage Unit:
The preloading system is pneumatic driven. When one paper measurement is established, when you do other pile of preloading, there is no trouble of you to reset the preloading device, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-chopping equipment producers use direct feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 CZPT s which tends to make the board feeding work hard and inaccurate.
Our equipment employs an extra dance roller feeding program whose board feeding time can be lengthen to .6 CZPT . Collectively with the conveying elements it helps make an less complicated perform of the operator and CZPT er in performance of the equipment.
For instance: If an operator operates the immediate feeding semi-automatic die-reducing machine at 3300 sheets for each hour, he can easily operate CZPT equipment at 3700 – 4000 sheets for every hour.
- Conveying Part:
The board acquired by the dance roller will go through a conveying element with belt conveying and belt urgent which makes the board currently being pressed just before reaching to the CZPT lay.
Prior to the board reaches to the CZPT lay, he will be repositioned by the side lay.
By these approaches, the board conveyed by the dance roller will be a lot more exact and steady when they attain to the gripper bar.
There is also detector to detect the status of the board. If board does not appear to the CZPT lay at normal place, the detector will send alerts to quit the machine.
- Stripping Component
- Striping is 50 % striping which can strip off three – edge waste of the board.
- There are upper chase, middle chase and reduced chase where the male, elastic block and woman die are placed to strip off the waste.
|Brand name and Origin
|IKO Japan or HangZhou, CZPT
|Not crucial element
|Major Chain ( Discrepancy of much less than .2 mm for for each 10 chains of device chain size)
|Other Chain are Choho Japan
|Image CZPT ctric Switch
|Rotary CZPT s
|Motor at feeding and shipping and delivery