MY EP Series SEMI CZPT MATIC DIE Reducing Equipment
|Max. Paper Measurement
|Min. Paper Measurement
|Max. Die-reducing Size
|Max. Working Strain
|Max. Paper Thickness
|Total CZPT ght
- Characteristics of the equipment:
- The Bobst type lower framework can make the chopping system movement like a scissor, it will recognize a full and easier reduce.
- Major CZPT uses alloy copper materials, soon after the skilled operator’s guide scraping treatment method and stringent standard screening, it can ensures the driving elements ten several years existence.
- The major chains undertake imported British Renold manufacturer, the distinctions of ten chains are much less than .2mm.
- The link in between CZPT and driving shaft adopts sleeve and pin construction making certain a strong relationship.
The equipment adopts frequency controller to achieve stepless velocity acceleration which can attain to 4500 occasions per hour. During actual generation, it can typically run at 3800 to 4300 instances per hour in accordance to the high quality of the board. If the high quality of the paper is good, a good operator even can run the device at over 4300 moments for every several hours.
As it is shown in the photograph of the device, the machine adopts rear element paper feeding approach which preserve the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also completed exterior of the die-reducing portion with sensors and detectors at die-slicing part to make certain that the machine can not be started when the die-reducing plate is at adjustment standing.
Aside from the sensors at die-reducing component, there are sensor or method switches at window portion to make the complete machine at monitoring status to ensure its safety.
- Procedure ease:
There is Man-machine interface installed in the control panel which will exhibits the basic safety status of the machine as effectively as malfunctions to aid the operator. Digicam is also put in in front of the operator for him/her to keep track of the procedure standing at the shipping and delivery portion.
- Main Structures and Key Materials Used
- 4 Main Huge Elements:
They are referring to: base station, moving platform, upper platform and equipment wall. The bottom station is created of gray forged iron -HT 200 the moving platform is ductile iron – QT 42-10 and the device wall is high quality A3 steel.
- Main CZPT :
The 11 KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT types a moving established to guarantee stable pressure out set of not significantly less than 300 tons.
The materials for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC 45-fifty. The material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Element:
The drive is transferred by means of crank rod to pendulum which will deliver the relocating system to go up and down to reach die-minimize and creasing purpose.
The pendulum is created of higher top quality ductile iron. The pendulum axis is accomplished by induction harden with surface hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 variety computerized die-cutting and creasing equipment. Compared with automatic die-cutting and creasing equipment which is used for cardboard die-cutting, this kind of semi-computerized die-slicing and creasing device is mainly utilized for corrugated board which needs considerably less strain for die-cutting, in this case very some producers have manufactured smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain wider pendulum and even bigger diameter on its shaft to make CZPT equipment previous for a CZPT er daily life.
The die-reducing plate employs 7 mm 75 Crl plate which has much more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to ensure the boarding conveying accurate and stable.
The equipment utilizes gripper bar type with 12A CZPT joints chain which is less in excess weight and significantly less shock to the intermittent device underneath the precondition to guarantee the toughness of the chain. The model of the chain is Renold U.K with substantial precise and top quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light in weight and higher in energy.
- Electric Component
The electrical elements are made and assembled according to the CZPT pean CE regular and employs world extensive recognized brand name products.
- Installation of Die
The die mounting and dismounting adopts side withdrawing approaches which time saving and straightforward for procedure.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to CZPT er’s guidance.
The chase locking is pneumatic which is easy, practical and reputable.
- Unique Characters of Our CZPT :
- Clever And Specific CZPT Lay Style:
When compared with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the CZPT lay, it will harm the CZPT lay and the gripper bar when the CZPT lay reaches to its highest place.
Typically the producers will set up sensors on this part to stop the equipment when the paper is fed abnormally to the CZPT lay. However, when the equipment is operating at the large pace, the inertia will provide the machine to operate for a whilst to make the CZPT lay to its greatest level and then also harm the CZPT lay and the gripper bar.
Our unique style is that when the irregular board feeding takes place and becoming detected, the CZPT lay can by no means reaches to its optimum stage which helps make cost-free from CZPT lay and gripper bar damages due to the fact of irregular paper feeding.
As it is CZPT particular design, so there is no picture to be proven listed here.
- Optional Shipping System:
In accordance to the requirement of the customer we can do the delivery platform possibly square sort or E type (as proven in the picture) . If the consumer has adequate pallets, he can choose square sort. If the customer does have enough pallet, he can select, E sort system for which will also give 4 delivery trolleys.
- Pneumatic Pre–loading and CZPT ing Step Unit:
The preloading gadget is pneumatic driven. When a single paper dimensions is set, when you do other pile of preloading, there is no trouble of you to reset the preloading gadget, you can just push the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-cutting device producers use immediate feeding method which is the operator will feed the board straight to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 CZPT s which tends to make the board feeding work hard and inaccurate.
Our machine utilizes an additional dance roller feeding program whose board feeding time can be increase to .6 CZPT . With each other with the conveying parts it makes an simpler function of the operator and CZPT er in efficiency of the device.
For instance: If an operator operates the direct feeding semi-automated die-reducing machine at 3300 sheets for each hour, he can easily operate CZPT machine at 3700 – 4000 sheets for every hour.
- Conveying Portion:
The board acquired by the dance roller will go by means of a conveying element with belt conveying and belt pressing which can make the board being pressed just before achieving to the CZPT lay.
Just before the board reaches to the CZPT lay, he will be repositioned by the facet lay.
By these methods, the board conveyed by the dance roller will be much more precise and secure when they reach to the gripper bar.
There is also detector to detect the position of the board. If board does not appear to the CZPT lay at normal place, the detector will deliver indicators to end the device.
- Striping Component
- Striping is 50 percent striping which can strip off three – edge waste of the board.
- There are upper chase, center chase and reduced chase exactly where the male, elastic block and woman die are put to strip off the waste.
|Model and Origin
|IKO Japan or HangZhou, CZPT
|Not key portion
|Primary Chain ( Discrepancy of less than .2 mm for for every 10 chains of machine chain duration)
|Other Chain are Choho Japan
|Picture CZPT ctric Change
|Rotary CZPT s
|Motor at feeding and shipping