china manufacturer manufacturer Custom Full Automatic Offset Printed Box Die-Cutter manufacturers

Product Description

Full CZPT matic and Guide Die-Chopping and Creasing CZPT

  1. Specs:
Model Device QMY1two00P
(SZ1200P)
QMY1300P
(SZ1300P)
QMY1500P
(SZ1500P)
Max. Paper Size  mm 1200*780 1300*960 1500*1100
Min. Paper Dimension mm 350*350 400*410 500*440
Max. Die-reducing Dimension mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T 300 300 300
Corrugate sheet Thickness mm one-seven 1-7 one-7
Cardboard sheet dimension gsm 250-800 250-800 250-800
Die-reducing CZPT mm ±0.5 ±0.five ±0.5
Total CZPT KW 22.5 22.5 27.five
Total CZPT ght kg 14500 15500 19000
All round Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245

 
Attributes of the equipment:
Main Functions:

  1. The Bobst sort minimize composition helps make the chopping platform movement like a scissor, it will understand a entire and simpler lower.
  2. Major CZPT makes use of alloy copper material, after the knowledgeable operator’s handbook scraping remedy and strict normal screening, it can makes certain the driving components ten years life.
  3. The primary chains undertake imported British Renold manufacturer, the variances of ten chains are less than .2mm.
  4. The join among CZPT and driving shaft adopts sleeve and pin construction making certain a powerful relationship.
    1. Pace:  

The machine adopts frequency controller to attain stepless speed acceleration which can reach to 4500 times per hour. For the duration of genuine production, it can normally operate at 3600 to 4200 times per hour in accordance to the high quality of the board. If the good quality of the paper is very good, a good operator even can work the device at optimum pace.

  1. Security:

As it is shown in the photo of the equipment, the machine adopts  automatic paper feeding approach which keeps the operator absent from the die-chopping component. The mounting and adjustment of the die plate is also carried out outside of the die-chopping element with sensors and detectors at die-chopping part to make certain that the equipment can not be began when the die-cutting plate is at adjustment status.
Aside from the sensors at die-slicing part, there are sensor or technique switches at window part to make the entire machine at monitoring status to ensure its basic safety.

  1. Procedure comfort:

There is Man-machine interface installed in the control panel which will exhibits the safety status of the machine as nicely as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to check the procedure position at the shipping and delivery part.

  1. Principal Structures and Essential Substance Utilised
    1. Four Primary Huge Elements:

They are: base station, transferring platform, upper platform and device wall. The base station is manufactured of gray solid iron -HT two hundred the moving system is ductile iron – QT forty two-10 and the equipment wall is high quality A3 steel.

  1. Main CZPT :

The 11 KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT forms a transferring established to ensure secure pressure out place of not less than 300 tons.

The materials for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is CZPT . The bush is copper alloy ZQSn6-6-3.

  1. Die-reducing and Creasing Element:

The push is transferred by means of crank rod to pendulum which will bring the relocating platform to move up and down to achieve die-lower and creasing purpose.
The pendulum is produced of large good quality ductile iron. The pendulum axis is completed by induction harden with surface hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety automated die-reducing and creasing device. In contrast with automatic die-reducing and creasing machine which is employed for cardboard die-chopping, this kind of automatic die-slicing and creasing machine is mostly utilized for corrugated board which needs significantly less pressure for die-slicing, in this circumstance really some producers have created smaller sized width on the pendulum and scaled-down diameter on the pendulum shaft. We hold broader pendulum and greater diameter on its shaft to make CZPT equipment final for a CZPT er daily life.
The die-slicing plate makes use of 7 mm 75 Crl plate which has more hardness and lifestyle span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning device to make certain the boarding conveying precise and steady.
The machine uses gripper bar sort with 12A CZPT joints chain which is significantly less in excess weight and less shock to the intermittent device under the precondition to make certain the strength of the chain. The brand name of the chain is Renold U.K with large precise and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- mild in excess weight and large in power.

  1. Electric powered Component

The electrical components are created and assembled in accordance to the CZPT pean CE common and uses globe broad recognized manufacturer goods.

  1. Installation of Die

The die mounting and dismounting adopts side withdrawing techniques which time saving and simple for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to CZPT er’s advice.
The chase locking is pneumatic which is easy, practical and dependable.

  1. Specific Figures of Our CZPT :
    1. Clever And Special CZPT Lay Design:

In contrast with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the CZPT lay, it will damage the CZPT lay and the gripper bar when the CZPT lay reaches to its maximum situation.
Generally the producers will install sensors on this portion to quit the equipment when the paper is fed abnormally to the CZPT lay. Nonetheless, when the equipment is working at the high pace, the inertia will provide the machine to run for a even though to make the CZPT lay to its optimum stage and then also injury the CZPT lay and the gripper bar.
Our particular design and style is that when the irregular board feeding takes place and currently being detected, the CZPT lay can in no way reaches to its optimum level which can make totally free from CZPT lay and gripper bar damages because of abnormal paper feeding.
As it is CZPT particular design and style, so there is no photograph to be revealed right here.

  1. Auto-Manual Switching Technique

The Feeding technique for this kind of machine can do vehicle and handbook. When the sheet form is good, you can use auto-purpose. When the condition of the sheet is not excellent, you can use handbook operate and do sheet feeding manually.  
When the sheet is not excellent in shape, you can open up the rear beam and elevate up the feeder to do guide feeding.  

  1. Stripping Part  

 (a) The machine is 50 percent striping which can strip off a few – edge squander and middle holes of the board.
 (b) There are higher chase, middle chase and decrease chase in which the male, elastic block and
feminine die are placed to strip off the squander.              

  1. Configurations:
Identify Brand name and Origin Remarks
Bearing SKF Swiss Important portion
IKO Japan or HangZhou, CZPT Not important element
Chain Renold U.K Main Chain ( Discrepancy of significantly less than .2 mm for per ten chains of equipment chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Picture CZPT ctric Swap Fotek ZheJiang  
Stabilizer  MEANWELL ZheJiang  
Variator Delta ZheJiang  
Main CZPT Siemens Joint Enterprise
PLC Delta, ZheJiang  
Male-equipment Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary CZPT s SMC Japan  
Motor at feeding and supply CPG ZheJiang  

 
 

china  manufacturer  manufacturer  Custom Full Automatic Offset Printed Box Die-Cutter manufacturers