QMY1200P/1300P/1500P CZPT matic Die-cutting and Creasing CZPT (Entrance CZPT Feeding with Stripping Unit)
- Major functions:
- The Bobst type minimize construction makes the cutting system motion like a scissor, it will understand a complete and less complicated lower.
- Principal CZPT employs alloy copper materials, after the knowledgeable operator’s manual scraping therapy and rigid regular screening, it can assures the driving elements ten a long time life.
- The major chains adopt imported British Renold brand name, the distinctions of ten chains are significantly less than .2mm.
- The hook up in between CZPT and driving shaft adopts sleeve and pin structure making certain a robust connection.
- Technical specs:
|Max. Paper Size
|Min. Paper Dimensions
|Max. Die-slicing Measurement
|Max. Working Pressure
|Max. Paper Thickness
- Functions of the equipment:
- The Bobst kind minimize structure makes the reducing system movement like a scissor, it will recognize a complete and less complicated minimize.
- Principal CZPT utilizes alloy copper substance, following the experienced operator’s handbook scraping treatment and rigid common testing, it can ensures the driving parts 10 a long time life.
- The major chains undertake imported British Renold model, the variances of ten chains are less than .2mm.
- The join in between CZPT and driving shaft adopts sleeve and pin framework guaranteeing a sturdy link.
The device adopts frequency controller to attain stepless pace acceleration which can attain to 5000 instances for every hour. For the duration of actual creation, it can usually run at 3600 to 4200 occasions for each hour in accordance to the high quality of the board. If the high quality of the paper is very good, a excellent operator even can work the device at optimum speed.
As it is shown in the photograph of the device, the device adopts rear component paper feeding strategy which keeps the operator away from the die-cutting portion. The mounting and adjustment of the die plate is also carried out outside the house of the die-slicing portion with sensors and detectors at die-cutting component to make certain that the equipment can not be started when the die-chopping plate is at adjustment standing.
Apart from the sensors at die-chopping portion, there are sensor or technique switches at window element to make the total equipment at monitoring standing to make certain its protection.
- Operation comfort:
There is Male-equipment interface installed in the control panel which will displays the protection position of the machine as nicely as malfunctions to facilitate the operator. Camera is also mounted in front of the operator for him/her to monitor the procedure position at the delivery element.
- Main Constructions and Essential Content Utilized
- Four Main Large Components:
They are: bottom station, shifting platform, upper system and equipment wall. The bottom station is manufactured of grey solid iron -HT two hundred the relocating platform is ductile iron – QT forty two-ten and the device wall is high quality A3 steel.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT kinds a transferring set to make certain secure pressure out put which is not much less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Portion:
The travel is transferred through crank rod to pendulum which will deliver the transferring platform to go up and down to reach die-lower and creasing function.
The pendulum is produced of large top quality ductile iron. The pendulum axis is completed by induction harden with surface hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automated die-slicing and creasing equipment. In comparison with computerized die-cutting and creasing equipment which is used for cardboard die-slicing, this sort of automatic die-cutting and creasing device is mainly utilised for corrugated board which requirements less stress for die-slicing, in this scenario very some producers have manufactured smaller width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and bigger diameter on its shaft to make CZPT device previous for a CZPT er life.
The die-chopping plate utilizes 7 mm seventy five Crl plate which has more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning system to make sure the boarding conveying accurate and secure.
The device uses gripper bar type with 12A CZPT joints chain which is significantly less in bodyweight and considerably less shock to the intermittent device below the precondition to make sure the power of the chain. The brand of the chain is Renold U.K with substantial specific and high quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light in fat and large in power.
- Electrical Part
The electrical components are developed and assembled according to the CZPT pean CE regular and employs globe broad recognized model items.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing ways which time conserving and easy for procedure.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to CZPT er’s tips.
The chase locking is pneumatic which is basic, hassle-free and trustworthy.
- Specific Figures of Our CZPT :
- Clever And Unique CZPT Lay Design:
When compared with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the CZPT lay, it will hurt the CZPT lay and the gripper bar when the CZPT lay reaches to its greatest placement.
Normally the producers will put in sensors on this portion to end the device when the paper is fed abnormally to the CZPT lay. Even so, when the equipment is managing at the large pace, the inertia will deliver the machine to run for a even though to make the CZPT lay to its highest position and then also injury the CZPT lay and the gripper bar.
Our specific style is that when the irregular board feeding occurs and being detected, the CZPT lay can by no means reaches to its optimum stage which helps make free from CZPT lay and gripper bar damages simply because of irregular paper feeding.
As it is CZPT specific design and style, so there is no photo to be revealed right here.
- None-cease Amassing device
At the shipping element, when the board is minimize to be about 1 meter, the machine will drive
the die-reduce board pile out of the equipment supply part so that it is easy for the operator to attract them to the specified place with no the want of halting the device .
- Front-guide Feeding Element
The device adopts patent technology of CZPT -guide feeding framework, which can properly avoid and decrease damages to the surface area of printed sheet. Outfitted with robust blower, even paper is bending deformation, can feed paper smoothly.
- Stripping Part
(a) The equipment is fifty percent striping which can strip off three – edge waste and middle holes of the board.
(b) There are upper chase, middle chase and decrease chase exactly where the male, elastic block and
female die are positioned to strip off the squander.
|Manufacturer and Origin
|IKO Japan or HangZhou, CZPT
|Not essential part
|Principal Chain ( Discrepancy of significantly less than .2 mm for for every 10 chains of device chain duration)
|Other Chain are Choho Japan
|Image CZPT ctric Switch
|Rotary CZPT s
|Motor at feeding and delivery