Full CZPT matic and Handbook Die-Cutting and Creasing CZPT
- Technical specs:
|Max. Paper Size
|Min. Paper Size
|Max. Die-slicing Measurement
|Max. Working Strain
|Corrugate sheet Thickness
|Cardboard sheet dimensions
|Complete CZPT ght
Characteristics of the machine:
- The Bobst sort lower construction helps make the slicing system motion like a scissor, it will understand a full and less difficult cut.
- Primary CZPT employs alloy copper material, right after the knowledgeable operator’s manual scraping treatment and rigid standard tests, it can assures the driving components ten many years life.
- The main chains undertake imported British Renold manufacturer, the variances of ten chains are less than .2mm.
- The connect between CZPT and driving shaft adopts sleeve and pin structure making certain a sturdy relationship.
The device adopts frequency controller to achieve stepless velocity acceleration which can get to to 4500 moments for every hour. For the duration of real manufacturing, it can generally operate at 3600 to 4200 instances for every hour in accordance to the high quality of the board. If the quality of the paper is very good, a very good operator even can work the equipment at maximum velocity.
As it is shown in the picture of the equipment, the equipment adopts automatic paper feeding technique which retains the operator absent from the die-slicing portion. The mounting and adjustment of the die plate is also accomplished outside of the die-slicing part with sensors and detectors at die-slicing element to make sure that the device can not be commenced when the die-reducing plate is at adjustment status.
Besides the sensors at die-slicing component, there are sensor or technique switches at window element to make the total machine at checking status to make sure its safety.
- Procedure comfort:
There is Guy-machine interface mounted in the control panel which will displays the security status of the machine as nicely as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to keep track of the procedure standing at the supply portion.
- Main Buildings and Essential Material Utilized
- Four Main Large Components:
They are: bottom station, moving system, higher system and device wall. The bottom station is manufactured of gray solid iron -HT 200 the moving system is ductile iron – QT forty two-10 and the equipment wall is high quality A3 steel.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT forms a moving set to make sure stable pressure out set of not considerably less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Portion:
The push is transferred by means of crank rod to pendulum which will carry the moving system to go up and down to achieve die-cut and creasing function.
The pendulum is created of higher good quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 kind automatic die-reducing and creasing equipment. In comparison with computerized die-chopping and creasing machine which is used for cardboard die-cutting, this sort of automatic die-reducing and creasing equipment is largely utilised for corrugated board which requirements less stress for die-cutting, in this circumstance really some producers have produced scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve wider pendulum and bigger diameter on its shaft to make CZPT equipment very last for a CZPT er existence.
The die-slicing plate employs 7 mm seventy five Crl plate which has a lot more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make certain the boarding conveying precise and secure.
The device makes use of gripper bar type with 12A CZPT joints chain which is significantly less in excess weight and considerably less shock to the intermittent device beneath the precondition to ensure the toughness of the chain. The manufacturer of the chain is Renold U.K with large precise and quality. .
The Gripper bar adopts aviation aluminum with three bridge type- mild in weight and higher in strength.
- Electric Part
The electrical areas are developed and assembled in accordance to the CZPT pean CE regular and makes use of world extensive recognized brand name items.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing methods which time conserving and easy for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to CZPT er’s suggestions.
The chase locking is pneumatic which is easy, hassle-free and reliable.
- Unique Figures of Our CZPT :
- Clever And Special CZPT Lay Style:
Compared with the card board sheet, the corrugated board has a lot more strength. If the corrugated board abnormally reaches to the CZPT lay, it will damage the CZPT lay and the gripper bar when the CZPT lay reaches to its greatest situation.
Typically the producers will install sensors on this part to end the equipment when the paper is fed abnormally to the CZPT lay. Nonetheless, when the machine is working at the higher speed, the inertia will deliver the machine to operate for a although to make the CZPT lay to its optimum position and then also damage the CZPT lay and the gripper bar.
Our special style is that when the abnormal board feeding transpires and currently being detected, the CZPT lay can never ever reaches to its maximum level which tends to make totally free from CZPT lay and gripper bar damages simply because of irregular paper feeding.
As it is CZPT unique style, so there is no photo to be shown listed here.
- Vehicle-Handbook Switching Method
The Feeding technique for this kind of equipment can do auto and manual. When the sheet condition is very good, you can use vehicle-perform. When the condition of the sheet is not excellent, you can use handbook function and do sheet feeding manually.
When the sheet is not very good in shape, you can open the rear beam and raise up the feeder to do guide feeding.
- Stripping Part
(a) The equipment is 50 percent striping which can strip off 3 – edge waste and middle holes of the board.
(b) There are upper chase, center chase and reduced chase in which the male, elastic block and
feminine die are positioned to strip off the squander.
|Brand name and Origin
|IKO Japan or HangZhou, CZPT
|Not important element
|Principal Chain ( Discrepancy of much less than .2 mm for for each ten chains of device chain duration)
|Other Chain are Choho Japan
|Photo CZPT ctric Swap
|Rotary CZPT s
|Motor at feeding and delivery