Semi-computerized die- cutting and creasing machine with stripping device
|Max. Paper Dimension
|Min. Paper Dimension
|Max. Die-reducing Dimensions
|Max. Working Pressure
|Max. Paper Thickness
|Total CZPT ght
. Attributes of the machine:
- The minimize composition makes the cutting system motion like a scissor, it will recognize a complete and simpler reduce.
- Main CZPT utilizes alloy copper substance, after the experienced operator’s manual scraping treatment method and strict standard testing, it can assures the driving components 10 years lifestyle.
- The major chains undertake imported British Renold brand name, the differences of ten chains are much less than .2mm.
- The link among CZPT and driving shaft adopts sleeve and pin framework making sure a strong link.
The equipment adopts frequency controller to attain stepless velocity acceleration which can get to to 4500 occasions for every hour. For the duration of real generation, it can generally operate at 3800 to 4000 times per hour in accordance to the good quality of the board. If the quality of the paper is good, a excellent operator even can function the equipment at 4200 occasions for each hrs without emotion way too hard.
As it is shown in the photograph of the device, the equipment adopts rear component paper feeding method which keeps the operator away from the die-chopping part. The mounting and adjustment of the die plate is also accomplished outdoors of the die-reducing part with sensors and detectors at die-cutting portion to ensure that the equipment can not be started when the die-reducing plate is at adjustment standing.
In addition to the sensors at die-reducing component, there are sensor or strategy switches at window component to make the complete machine at monitoring status to guarantee its security.
- Procedure comfort:
There is Male-equipment interface put in in the control panel which will displays the protection position of the machine as properly as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to check the operation status at the shipping element.
- Major Buildings and Essential Substance Used
- Four Main Big Parts:
They are referring to: bottom station, relocating platform, upper platform and device wall. The base station is manufactured of gray cast iron -HT two hundred the transferring system is ductile iron – QT 42-10 and the device wall is high quality A3 metal.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT kinds a relocating established to ensure stable pressure out set of not significantly less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Component:
The generate is transferred by way of crank rod to pendulum which will carry the transferring platform to go up and down to get to die-minimize and creasing goal.
The pendulum is manufactured of large top quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety computerized die-slicing and creasing machine. When compared with automatic die-chopping and creasing device which is used for cardboard die-reducing, this sort of semi-automated die-cutting and creasing device is primarily used for corrugated board which demands significantly less force for die-slicing, in this situation really some producers have created smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We hold wider pendulum and greater diameter on its shaft to make CZPT machine very last for a CZPT er existence.
The die-cutting plate makes use of 7 mm seventy five Crl plate which has more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to make certain the boarding conveying correct and stable.
The machine employs gripper bar kind with 12A CZPT joints chain which is less in weight and much less shock to the intermittent device under the precondition to ensure the strength of the chain. The brand of the chain is Renold U.K with substantial specific and high quality. .
The Gripper bar adopts aviation aluminum with three bridge type- mild in fat and higher
- Electric Portion
The electrical areas are developed and assembled according to the CZPT pean CE regular and uses globe vast known manufacturer merchandise.
- Set up of Die
The die mounting and dismounting adopts aspect withdrawing methods which time saving and simple for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to CZPT er’s guidance.
The chase locking is pneumatic which is simple, hassle-free and trustworthy.
- Special Figures of Our CZPT :
- Clever And Special CZPT Lay Design and style:
When compared with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the CZPT lay, it will harm the CZPT lay and the gripper bar when the CZPT lay reaches to its highest position.
Usually the producers will set up sensors on this element to cease the machine when the paper is fed abnormally to the CZPT lay. However, when the device is working at the high pace, the inertia will provide the machine to operate for a although to make the CZPT lay to its greatest stage and then also injury the CZPT lay and the gripper bar.
Our specific style is that when the abnormal board feeding transpires and being detected, the CZPT lay can by no means reaches to its greatest point which can make free of charge from CZPT lay and gripper bar damages due to the fact of irregular paper feeding.
As it is CZPT special design, so there is no picture to be proven listed here.
- Optional Delivery Platform:
According to the requirement of the client we can do the delivery system either sq. type or E kind (as revealed in the image) . If the client has enough pallets, he can pick sq. variety. If the consumer does have enough pallet, he can choose, E sort system for which will also provide 4 delivery trolleys.
- Pneumatic Pre-loading and CZPT ing Stage Device:
The pre-loading device is pneumatic pushed. When a single paper size is established, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading gadget, you can just push the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-chopping device producers use immediate feeding technique which is the operator will feed the board right to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 CZPT s which can make the board feeding work hard and inaccurate.
Our machine makes use of an extra dance roller feeding technique whose board feeding time can be prolong to .6 CZPT . Jointly with the conveying areas it tends to make an easier work of the operator and CZPT er in efficiency of the equipment.
For example: If an operator operates the direct feeding semi-automatic die-chopping machine at 3300 sheets per hour, he can easily operate CZPT machine at 3700 – 4000 sheets for every hour.
V. Conveying Part:
The board acquired by the dance roller will go by way of a conveying element with belt conveying and belt pressing which helps make the board being pressed just before achieving to the CZPT lay.
Prior to the board reaches to the CZPT lay, he will be repositioned by the aspect lay.
By these approaches, the board conveyed by the dance roller will be much more exact and stable when they reach to the gripper bar.
There is also detector to detect the status of the board. If board does not arrive to the CZPT lay at standard position, the detector will send indicators to quit the equipment.
- Striping Component
- Striping is fifty percent striping which can strip off a few – edge squander of the board.
- There are higher chase, middle chase and reduced chase the place the male, elastic block and feminine die are put to strip off the waste.
- None-quit Feeding and Shipping
This type of device has CZPT patented system – non-end feeding and delivery capabilities which can decrease the operating pressure of the operator and enhance the functioning efficiency of the machine
Below this system, the pre-piling is at the aspect of the operator. The pre-piled board can be transported beneath the main pile when the main pile is detected brief of paper.
At the delivery portion, when the board is reduce to be about 1 meter, the equipment will drive the die-minimize board pile out of the machine shipping portion so that it is straightforward for the operator to draw them to the designated spot with out the require of halting the equipment.
|Manufacturer and Origin
|IKO Japan or HangZhou, CZPT
|Not important portion
|Primary Chain ( Discrepancy of less than .2 mm for per ten chains of machine chain duration)
|Other Chain are Choho Japan
|Photo CZPT ctric Swap
|Rotary CZPT s
|Motor at feeding and shipping