MY E Series
|Max. Paper Size
|Min. Paper Dimensions
|Max. Die-slicing Dimensions
|Max. Working Strain
|Max. Paper Thickness
|Overall CZPT ght
- Attributes of the machine:
- The cut framework helps make the cutting platform movement like a scissor, it will understand a entire and easier minimize.
- Main CZPT utilizes alloy copper material, soon after the skilled operator’s manual scraping treatment method and rigid common screening, it can makes certain the driving components 10 many years life.
- The major chains undertake imported British Renold model, the variances of 10 chains are much less than .2mm.
- The link among CZPT and driving shaft adopts sleeve and pin construction making sure a strong link.
The device adopts frequency controller to obtain stepless pace acceleration which can reach to 4500 instances for each hour. Throughout true production, it can normally operate at 3600 to 4000 times for each hour according to the top quality of the board. If the quality of the paper is good, a very good operator even can function the machine at 4200 moments for every several hours with no emotion too hard.
As it is proven in the image of the device, the machine adopts rear element paper feeding approach which retains the operator absent from the die-chopping element. The mounting and adjustment of the die plate is also completed outside of the die-reducing component with sensors and detectors at die-cutting portion to guarantee that the equipment can not be commenced when the die-slicing plate is at adjustment status.
Besides the sensors at die-chopping part, there are sensor or strategy switches at window element to make the complete device at monitoring status to ensure its protection.
- Procedure comfort:
There is Man-machine interface set up in the control panel which will demonstrates the protection position of the machine as nicely as malfunctions to facilitate the operator. Digital camera is also put in in front of the operator for him/her to monitor the procedure standing at the delivery component.
- Primary Buildings and Essential Substance Employed
- 4 Major Big Areas:
They are referring to: base station, shifting platform, higher system and machine wall. The base station is manufactured of gray solid iron -HT two hundred the shifting system is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT kinds a relocating set to ensure steady pressure out put of not considerably less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Element:
The generate is transferred by way of crank rod to pendulum which will carry the relocating platform to shift up and down to achieve die-minimize and creasing function.
The pendulum is produced of large top quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort automatic die-reducing and creasing device. Compared with computerized die-cutting and creasing equipment which is utilized for cardboard die-chopping, this type of semi-automatic die-slicing and creasing equipment is mostly used for corrugated board which requirements less force for die-cutting, in this circumstance very some producers have made scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make CZPT machine very last for a CZPT er existence.
The die-cutting plate uses 7 mm 75 Crl plate which has far more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to make sure the boarding conveying correct and stable.
The machine utilizes gripper bar variety with 12A CZPT joints chain which is much less in fat and much less shock to the intermittent device underneath the precondition to ensure the toughness of the chain. The model of the chain is Remold U.K with higher exact and top quality. .
The Gripper bar adopts aviation aluminum with three bridge type- gentle in bodyweight and substantial in strength.
- Electric powered Component
The electrical areas are created and assembled in accordance to the CZPT pean CE regular and makes use of globe wide identified brand name goods.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing methods which time saving and simple for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to CZPT er’s advice.
The chase locking is pneumatic which is easy, hassle-free and reliable.
- Specific People of Our CZPT :
- Clever And Specific CZPT Lay Design and style:
In contrast with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the CZPT lay, it will damage the CZPT lay and the gripper bar when the CZPT lay reaches to its maximum placement.
Generally the producers will install sensors on this component to end the device when the paper is fed abnormally to the CZPT lay. Nonetheless, when the machine is working at the high pace, the inertia will carry the machine to operate for a even though to make the CZPT lay to its highest stage and then also harm the CZPT lay and the gripper bar.
Our particular design and style is that when the irregular board feeding occurs and currently being detected, the CZPT lay can never ever reaches to its maximum stage which makes free from CZPT lay and gripper bar damages because of irregular paper feeding.
As it is CZPT specific design and style, so there is no picture to be demonstrated here.
- Optional Shipping and delivery System:
According to the requirement of the consumer we can do the shipping and delivery system possibly square kind or E sort (as shown in the photo) . If the shopper has sufficient pallets, he can select square sort. If the customer does have enough pallet, he can choose, E variety platform for which will also offer 4 supply trolleys.
- Pneumatic Preloading and CZPT ing Action Unit:
The preloading device is pneumatic driven. When a single paper measurement is set, when you do other pile of preloading, there is no bother of you to reset the preloading unit, you can just press the button and the device will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-reducing machine producers use direct feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 CZPT s which makes the board feeding work hard and inaccurate.
Our equipment makes use of an extra dance roller feeding technique whose board feeding time can be extend to .6 CZPT . Together with the conveying components it can make an less difficult function of the operator and CZPT er in efficiency of the equipment.
For example: If an operator operates the direct feeding semi-automated die-slicing device at 3300 sheets per hour, he can easily operate CZPT machine at 3700 – 4000 sheets for each hour.
- Conveying Portion:
The board acquired by the dance roller will go via a conveying part with belt conveying and belt urgent which helps make the board becoming pressed before achieving to the CZPT lay.
Just before the board reaches to the CZPT lay, he will be repositioned by the aspect lay.
By these methods, the board conveyed by the dance roller will be a lot more accurate and steady when they get to to the gripper bar.
There is also detector to detect the position of the board. If board does not arrive to the CZPT lay at typical position, the detector will send out signals to quit the equipment.
|Model and Origin
|IKO Japan or HangZhou, CZPT
|Not key part
|Primary Chain ( Discrepancy of significantly less than .2 mm for for every 10 chains of equipment chain length)
|Other Chain are Choho Japan
|Photo CZPT ctric Switch
|Rotary CZPT s
|Motor at feeding and shipping