MY E Collection Semi computerized die-cutting and creasing equipment
|Max. Paper Size
|Min. Paper Dimension
|Max. Die-reducing Dimension
|Max. Working Strain
|Max. Paper Thickness
|Complete CZPT ght
- Attributes of the device:
- The Bobst variety minimize framework makes the slicing system movement like a scissor, it will comprehend a total and less difficult cut.
- Principal CZPT makes use of alloy copper material, right after the seasoned operator’s manual scraping treatment method and rigorous standard testing, it can guarantees the driving parts 10 many years lifestyle.
- The primary chains undertake imported British Renold brand name, the distinctions of ten chains are less than .2mm.
- The link among CZPT and driving shaft adopts sleeve and pin framework guaranteeing a strong relationship.
The device adopts frequency controller to accomplish stepless speed acceleration which can achieve to 4500 moments per hour. In the course of actual creation, it can typically run at 3600 to 4000 instances for every hour in accordance to the top quality of the board. If the top quality of the paper is very good, a very good operator even can operate the machine at 4200 occasions for every several hours without emotion way too hard.
As it is demonstrated in the picture of the equipment, the device adopts rear part paper feeding approach which retains the operator absent from the die-chopping element. The mounting and adjustment of the die plate is also completed exterior of the die-cutting portion with sensors and detectors at die-cutting part to make sure that the device can not be started when the die-reducing plate is at adjustment status.
Apart from the sensors at die-cutting component, there are sensor or technique switches at window component to make the entire equipment at checking status to ensure its security.
- Procedure ease:
There is Man-equipment interface put in in the control panel which will shows the basic safety position of the machine as effectively as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to keep an eye on the operation standing at the supply part.
- Primary Constructions and Essential Content Utilised
- Four Major Massive Areas:
They are referring to: base station, moving system, upper platform and device wall. The base station is created of gray solid iron -HT 200 the moving system is ductile iron – QT 42-ten and the device wall is high quality A3 metal.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT forms a shifting established to guarantee stable pressure out set of not much less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Portion:
The travel is transferred by way of crank rod to pendulum which will carry the relocating system to move up and down to achieve die-lower and creasing purpose.
The pendulum is produced of high high quality ductile iron. The pendulum axis is carried out by induction harden with surface hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety automatic die-slicing and creasing machine. Compared with automated die-slicing and creasing equipment which is used for cardboard die-reducing, this variety of semi-computerized die-chopping and creasing equipment is mainly used for corrugated board which wants less pressure for die-cutting, in this situation very some producers have created smaller width on the pendulum and smaller diameter on the pendulum shaft. We maintain wider pendulum and bigger diameter on its shaft to make CZPT equipment final for a CZPT er lifestyle.
The die-slicing plate utilizes 7 mm seventy five Crl plate which has far more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make certain the boarding conveying correct and secure.
The device employs gripper bar type with 12A CZPT joints chain which is much less in bodyweight and considerably less shock to the intermittent device under the precondition to guarantee the energy of the chain. The model of the chain is Remold U.K with large specific and good quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light-weight in bodyweight and large in energy.
- Electric Part
The electrical components are designed and assembled in accordance to the CZPT pean CE regular and makes use of globe extensive acknowledged manufacturer products.
- Set up of Die
The die mounting and dismounting adopts facet withdrawing ways which time conserving and effortless for operation.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to CZPT er’s advice.
The chase locking is pneumatic which is simple, practical and trustworthy.
- Particular People of Our CZPT :
- Clever And Particular CZPT Lay Design and style:
When compared with the card board sheet, the corrugated board has more energy. If the corrugated board abnormally reaches to the CZPT lay, it will damage the CZPT lay and the gripper bar when the CZPT lay reaches to its highest position.
Normally the producers will set up sensors on this element to quit the machine when the paper is fed abnormally to the CZPT lay. Nevertheless, when the equipment is managing at the large pace, the inertia will provide the machine to operate for a while to make the CZPT lay to its highest stage and then also damage the CZPT lay and the gripper bar.
Our unique layout is that when the irregular board feeding occurs and getting detected, the CZPT lay can never ever reaches to its highest position which can make free from CZPT lay and gripper bar damages since of irregular paper feeding.
As it is CZPT unique style, so there is no picture to be demonstrated here.
- Optional Shipping and delivery Platform:
According to the requirement of the client we can do the delivery system both square variety or E sort (as shown in the photo) . If the consumer has ample pallets, he can decide on sq. type. If the client does have enough pallet, he can select, E variety system for which will also offer 4 supply trolleys.
- Pneumatic Preloading and CZPT ing Stage Device:
The preloading device is pneumatic pushed. When one paper dimensions is established, when you do other pile of preloading, there is no bother of you to reset the preloading unit, you can just press the button and the device will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-cutting machine producers use direct feeding method which is the operator will feed the board directly to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 CZPT s which can make the board feeding work hard and inaccurate.
Our machine uses an further dance roller feeding system whose board feeding time can be prolong to .6 CZPT . Together with the conveying components it makes an easier operate of the operator and CZPT er in effectiveness of the device.
For case in point: If an operator operates the immediate feeding semi-automatic die-chopping equipment at 3300 sheets per hour, he can easily operate CZPT machine at 3700 – 4000 sheets for each hour.
- Conveying Element:
The board obtained by the dance roller will go through a conveying portion with belt conveying and belt pressing which makes the board becoming pressed ahead of reaching to the CZPT lay.
Before the board reaches to the CZPT lay, he will be repositioned by the facet lay.
By these ways, the board conveyed by the dance roller will be much more exact and stable when they reach to the gripper bar.
There is also detector to detect the position of the board. If board does not come to the CZPT lay at regular placement, the detector will send indicators to stop the device.
|Brand and Origin
|IKO Japan or HangZhou, CZPT
|Not important element
|Main Chain ( Discrepancy of considerably less than .2 mm for for every ten chains of equipment chain length)
|Other Chain are Choho Japan
|Picture CZPT ctric Switch
|Rotary CZPT s
|Motor at feeding and supply