- Technical specs:
|Max. Paper Dimension
|Min. Paper Dimensions
|Max. Die-chopping Measurement
|Max. Working Pressure
|Max. Paper Thickness
|Total CZPT ght
- Characteristics of the device:
- The Bobst kind cut construction tends to make the chopping platform motion like a scissor, it will realize a entire and less difficult cut.
- Main CZPT makes use of alloy copper materials, following the seasoned operator’s handbook scraping treatment and rigid normal testing, it can guarantees the driving elements ten several years life.
- The primary chains undertake imported British Renold brand, the differences of ten chains are considerably less than .2mm.
- The hook up amongst CZPT and driving shaft adopts sleeve and pin composition guaranteeing a strong relationship.
The device adopts frequency controller to accomplish stepless speed acceleration which can reach to 4500 times for every hour. Throughout genuine creation, it can usually operate at 3600 to 4000 instances per hour according to the top quality of the board. If the top quality of the paper is very good, a very good operator even can work the equipment at 4200 moments per hours without experience also difficult.
As it is demonstrated in the picture of the machine, the equipment adopts rear portion paper feeding method which keeps the operator away from the die-reducing component. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing element with sensors and detectors at die-cutting component to make sure that the machine can not be commenced when the die-chopping plate is at adjustment position.
Aside from the sensors at die-chopping part, there are sensor or approach switches at window portion to make the entire equipment at monitoring position to guarantee its safety.
- Operation comfort:
There is Male-equipment interface set up in the control panel which will demonstrates the safety status of the machine as properly as malfunctions to aid the operator. Digital camera is also installed in front of the operator for him/her to keep an eye on the procedure standing at the delivery part.
- Principal Constructions and Crucial Materials Used
- Four Major Big Parts:
They are referring to: base station, moving platform, upper system and device wall. The base station is created of gray solid iron -HT 200 the moving platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 metal.
- Main CZPT :
The eleven KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT varieties a transferring established to ensure secure pressure out set of not much less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Part:
The generate is transferred through crank rod to pendulum which will bring the transferring system to go up and down to reach die-cut and creasing purpose.
The pendulum is created of higher top quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort computerized die-chopping and creasing device. In comparison with automated die-cutting and creasing device which is employed for cardboard die-cutting, this sort of semi-automated die-chopping and creasing machine is primarily used for corrugated board which demands considerably less pressure for die-cutting, in this case fairly some producers have created smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We keep wider pendulum and bigger diameter on its shaft to make CZPT machine previous for a CZPT er lifestyle.
The die-chopping plate employs 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying precise and secure.
The machine employs gripper bar type with 12A CZPT joints chain which is significantly less in bodyweight and significantly less shock to the intermittent device under the precondition to make sure the strength of the chain. The brand name of the chain is Renold U.K with substantial specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and higher in strength.
- Electric powered Element
The electrical parts are developed and assembled in accordance to the CZPT pean CE regular and makes use of planet wide recognized brand name items.
- Installation of Die
The die mounting and dismounting adopts side withdrawing techniques which time conserving and effortless for operation.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to CZPT er’s advice.
The chase locking is pneumatic which is simple, hassle-free and reliable.
- Special Characters of Our CZPT :
- Clever And Specific CZPT Lay Design and style:
In comparison with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the CZPT lay, it will harm the CZPT lay and the gripper bar when the CZPT lay reaches to its optimum placement.
Usually the producers will install sensors on this part to stop the equipment when the paper is fed abnormally to the CZPT lay. Nonetheless, when the device is managing at the higher pace, the inertia will bring the machine to operate for a even though to make the CZPT lay to its greatest position and then also damage the CZPT lay and the gripper bar.
Our specific style is that when the abnormal board feeding occurs and getting detected, the CZPT lay can never ever reaches to its optimum stage which makes totally free from CZPT lay and gripper bar damages since of irregular paper feeding.
As it is CZPT unique style, so there is no photo to be revealed here.
- Optional Shipping and delivery Platform:
According to the requirement of the client we can do the delivery system both sq. type or E kind (as revealed in the image) . If the shopper has enough pallets, he can pick sq. kind. If the client does have enough pallet, he can pick, E sort platform for which will also provide 4 shipping trolleys.
- Pneumatic Pre–loading and CZPT ing Action Device:
The pre-loading unit is pneumatic pushed. When one particular paper dimensions is established, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading device, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-chopping equipment producers use direct feeding technique which is the operator will feed the board directly to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 CZPT s which can make the board feeding work hard and inaccurate.
Our device utilizes an further dance roller feeding technique whose board feeding time can be increase to .6 CZPT . Jointly with the conveying parts it makes an simpler operate of the operator and CZPT er in effectiveness of the equipment.
For instance: If an operator operates the direct feeding semi-automatic die-chopping equipment at 3300 sheets per hour, he can easily operate CZPT machine at 3700 – 4000 sheets per hour.
|Brand name and Origin
|IKO Japan or HangZhou, CZPT
|Not essential portion
|Major Chain ( Discrepancy of considerably less than .2 mm for for every ten chains of device chain length)
|Other Chain are Choho Japan
|Image CZPT ctric Swap
|Rotary CZPT s
|Motor at feeding and shipping