QMY1200P/1300P/1500P CZPT matic Die-reducing and Creasing CZPT (Entrance CZPT Feeding with Stripping Device)
- Main characteristics:
- The Bobst sort cut framework helps make the cutting platform movement like a scissor, it will recognize a entire and less difficult lower.
- Major CZPT makes use of alloy copper materials, after the experienced operator’s guide scraping remedy and stringent common testing, it can assures the driving areas ten a long time life.
- The main chains undertake imported British Renold brand name, the variations of 10 chains are significantly less than .2mm.
- The join amongst CZPT and driving shaft adopts sleeve and pin construction making sure a robust relationship.
- Technical specs:
|Max. Paper Size
|Min. Paper Measurement
|Max. Die-cutting Size
|Max. Working Stress
|Max. Paper Thickness
- Characteristics of the device:
- The Bobst type cut construction helps make the slicing platform movement like a scissor, it will understand a total and easier cut.
- Primary CZPT uses alloy copper substance, after the seasoned operator’s guide scraping therapy and rigorous regular testing, it can guarantees the driving areas ten many years life.
- The main chains adopt imported British Renold manufacturer, the distinctions of ten chains are significantly less than .2mm.
- The link amongst CZPT and driving shaft adopts sleeve and pin framework guaranteeing a strong connection.
The equipment adopts frequency controller to achieve stepless speed acceleration which can attain to 5000 moments for each hour. In the course of actual manufacturing, it can usually operate at 3600 to 4200 moments for every hour according to the high quality of the board. If the good quality of the paper is very good, a excellent operator even can run the device at greatest pace.
As it is demonstrated in the picture of the machine, the machine adopts rear component paper feeding method which keeps the operator away from the die-slicing part. The mounting and adjustment of the die plate is also accomplished outdoors of the die-cutting portion with sensors and detectors at die-reducing part to make certain that the equipment can not be started out when the die-cutting plate is at adjustment standing.
Apart from the sensors at die-cutting component, there are sensor or approach switches at window part to make the complete equipment at checking standing to make sure its security.
- Procedure comfort:
There is Man-equipment interface mounted in the control panel which will demonstrates the basic safety standing of the machine as effectively as malfunctions to facilitate the operator. Camera is also set up in front of the operator for him/her to keep track of the procedure position at the shipping and delivery element.
- Principal Structures and Important Substance Employed
- Four Principal Large Areas:
They are: bottom station, relocating platform, upper system and equipment wall. The base station is made of gray forged iron -HT 200 the transferring platform is ductile iron – QT 42-ten and the machine wall is high quality A3 steel.
- Main CZPT :
The 11 KW CZPT CZPT together with the pneumatic clutch, worm shaft and CZPT varieties a moving set to guarantee steady pressure out set which is not less than 300 tons.
The substance for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is CZPT . The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Component:
The drive is transferred by way of crank rod to pendulum which will deliver the moving platform to move up and down to get to die-cut and creasing function.
The pendulum is produced of high good quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automatic die-chopping and creasing equipment. When compared with computerized die-reducing and creasing equipment which is employed for cardboard die-chopping, this sort of computerized die-chopping and creasing machine is largely utilized for corrugated board which requirements considerably less stress for die-slicing, in this scenario fairly some producers have made smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We maintain broader pendulum and greater diameter on its shaft to make CZPT equipment very last for a CZPT er lifestyle.
The die-chopping plate makes use of 7 mm seventy five Crl plate which has more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to ensure the boarding conveying accurate and stable.
The device employs gripper bar type with 12A CZPT joints chain which is less in fat and considerably less shock to the intermittent device beneath the precondition to make certain the power of the chain. The brand of the chain is Renold U.K with substantial exact and good quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- mild in weight and higher in power.
- Electric powered Part
The electrical areas are designed and assembled in accordance to the CZPT pean CE common and makes use of globe wide identified manufacturer merchandise.
- Set up of Die
The die mounting and dismounting adopts facet withdrawing ways which time saving and easy for procedure.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to CZPT er’s guidance.
The chase locking is pneumatic which is basic, convenient and dependable.
- Particular Characters of Our CZPT :
- Clever And Unique CZPT Lay Layout:
In contrast with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the CZPT lay, it will harm the CZPT lay and the gripper bar when the CZPT lay reaches to its highest position.
Typically the producers will install sensors on this component to end the equipment when the paper is fed abnormally to the CZPT lay. Nevertheless, when the equipment is working at the large velocity, the inertia will bring the machine to operate for a even though to make the CZPT lay to its maximum level and then also injury the CZPT lay and the gripper bar.
Our specific design is that when the irregular board feeding occurs and currently being detected, the CZPT lay can never reaches to its optimum point which makes free from CZPT lay and gripper bar damages due to the fact of irregular paper feeding.
As it is CZPT particular layout, so there is no image to be demonstrated here.
- None-end Collecting unit
At the shipping and delivery element, when the board is reduce to be about 1 meter, the machine will push
the die-reduce board pile out of the equipment shipping and delivery component so that it is effortless for the operator to attract them to the specified spot with out the need of stopping the device .
- Front-guide Feeding Part
The equipment adopts patent engineering of CZPT -guide feeding framework, which can efficiently avoid and decrease damages to the area of printed sheet. Geared up with strong blower, even paper is bending deformation, can feed paper smoothly.
- Stripping Portion
(a) The device is 50 percent striping which can strip off a few – edge waste and middle holes of the board.
(b) There are upper chase, middle chase and reduced chase where the male, elastic block and
woman die are put to strip off the squander.
|Model and Origin
|IKO Japan or HangZhou, CZPT
|Not important component
|Principal Chain ( Discrepancy of considerably less than .2 mm for per ten chains of device chain length)
|Other Chain are Choho Japan
|Picture CZPT ctric Swap
|Rotary CZPT s
|Motor at feeding and shipping